Sunday, January 30, 2011

Adsorbed platinum Catalyst improves fuel cell performance

Chemists in the US have developed a new catalyst that could help in a key reaction used to generate hydrogen for fuel cells.
The water-gas shift (WGS) reaction is used in industry to help purify the hydrogen that is generated as a by product in the reforming of natural gas. In the reaction, residual carbon monoxide in the hydrogen is combined with steam in the presence of a catalyst to produce hydrogen and carbon dioxide. The process purifies the hydrogen gas to a level where it can be used in fuel cells.
However, none of the catalysts currently used in the WGS reaction are ideal. Copper based catalysts essentially do the job, but copper can spontaneously ignite in air, a dangerous property given that air is often used in fuel-cell operation. One alternative has been platinum, yet on its own this element is prohibitively expensive. To stand any chance of commercial viability it must be prepared in tiny particles supported by the rare earth oxide ceria. Unfortunately, ceria is only found in a few places and its supply is restricted. But platinum could be used as a catalyst for the water gas shift reaction.
Researchers at Tufts University and Harvard University, Massachusetts, have been investigating other ways to make platinum viable as a WGS reaction catalyst. By chance, they discovered that alkali metal ions like sodium or potassium can activate fine platinum particles when they are adsorbed on alumina or silica. When they examined the structure, they found extra active oxygen species that seemed to help the platinum complete the reaction cycle. The researchers claim that this finding will surely be a stepping-stone to new and more efficient catalytic formulation in particular with a view at reducing the quantity of platinum needed to obtain an active catalyst.

Monday, November 22, 2010

Microbial fuel cell for power and treat waste water

Penn State environmental engineers have shown that a microbial fuel cell (MFC) can generate electricity while simultaneously cleaning the wastewater that is flushed down the drain or toilet. Between 10 and 50 milli Watts of power per square meter of electrode surface can be produced, while removing up to 78 percent of organic matter as measured by biochemical oxygen demand (BOD). Thus MFCs represents a completely new approach to wastewater treatment in addition to power generation. The MFC technology can provide a new method to offset operating costs of wastewater treatment plant, making advanced wastewater treatment more affordable for both developing and industrialized nations as claimed by the researchers.
Other researchers have shown that MFCs can be used to produce electricity from water containing pure chemicals including glucose, acetate or lactate.
Principle
Microbial fuel cells work by the action of bacteria which can pass electrons to an anode, the negative electrode of a fuel cell. The electrons flow from the anode through a wire, producing a current, to a cathode, the positive electrode of a fuel cell, where they combine with hydrogen ions (protons) and oxygen to form water in accordance with the conventional fuel cell principles. The naturally occurring bacteria in wastewater drive power production via a reaction that allows them to transport electrons from the cell surface to the anode. In addition, a reaction (oxidation) that occurs in the interior of the bacterial cell lowers the biochemical oxygen demand thus cleaning the water. MFC used has an overall dimension of about six inches in length and 2.5 inches in diameter and contains eight anodes, composed of graphite. The cathode is a carbon/platinum catalyst/proton exchange membrane fused to a plastic support tube. The unit has about 36 square inches of surface area to which the bacteria can adhere and pass electrons.

Friday, October 8, 2010

Carbonization of wood

Charcoal is produced by controlled combustion by supplying very limited available oxygen by which the volatile vapours and gases are driven off from biomass particularly wood.
Charcoal
Charcoal has a higher energy density than wood and is smokeless. Traditional charcoal kilns are used to make Charcoal by simply heaping mounds of wood covered with earth, or pits in the ground. But the process of carbonisation is very slow and inefficient in these kilns. Traditional earthen kilns have yields closer to 10% as there is less control. In general during the process of carbonization, considerable amount of carbon is emitted to the air and approximately 50% of the carbon in the biomass can be obtained in the form of charcoal. Carbon yield obtained using various types of kilns is less than 50 % on the average, which means that half of the total carbon contained in the raw material will be emitted to the air or stored in the form of half-carbonized matter which can easily get decomposed, but there is a need to increase the carbon yield. Field research has improved the efficiency of charcoal furnaces.Improved charcoal furnaces operating at about 600°C produce 25-35% of the dry wood as charcoal, and even the gases produced can be used for kiln drying. The charcoal produced is 75 - 85% carbon and is useful as a compact, controllable fuel. It can be burnt to provide heat on a large and small scale.
Composition of charcoal
Charcoal is composed of (1) moisture, (2) ash content, (3) volatile matter and (4)fixed carbon. These parameters are calculated as given below using standard methods.
Methods for calculation
(1) Moisture content: Moisture content of charcoal immediately after finishing carbonization in the kiln will be nil, but increases subsequently due to absorption from the air. Moisture content of charcoal is calculated as :
Moisture content (%) = (Weight of charcoal – Oven dried weight of charcoal)/Weight of charcoal x 100
(2) Ash content: It comes from few minerals contained in material (CaO, K2O,MgO, etc.)Ash content of charcoal is calculated as:
Ash content (%) = Weight of ash in charcoal/Oven dried weight of charcoal x 100
(3) Volatile matter: It contains all liquid and tarry matter not fully driven off in the process of carbonization. If the carbonization is prolonged and if the temperature is high , then the volatiles content of is low. Volatile matter content of charcoal is calculated as:
Volatile matter content (%) = Weight of volatile matter in charcoal/Oven dried weight of charcoal x 100
(4) Fixed carbon:Fixed carbon content of charcoal is calculated as:
Fixed carbon content (%) = 100 – Moisture content - Ash content – Volatile matter content.
Pure carbon in charcoal is difficult to be decomposed as it shows no chemical affinity to the oxygen of the air and it does not rot, neither in an aerobic nor in an anaerobic way. This component mainly contributes to carbon storage.
(5) Charcoal yield and carbon yield: Usually, efficiency of charcoal production is indicated by charcoal yield. Charcoal yield is calculated using formula as:
Charcoal yield (%) = Weight of charcoal (kg)/Oven dry weight of wood material (kg) x 100
It expresses the percentage of pure carbon derived from wood material which is preserved in the produced charcoal. This indicator, however, cannot explain the efficiency of carbon fixation potential.

Wednesday, October 6, 2010

Co-firing of biomass and wastes


Co-firing means firing materials along with coal or other fuels in the existing or modified boiler firing systems. Materials such as biomass and waste are solid fuels in their own right, but of low calorific value, of variable composition, and requiring special low-intensity combustion conditions. If mixed with coal, the average calorific value is increased, enabling it to be burned in conventional combustors and to have more average fuel properties. If coal is mixed with material such as a typical biomass, then the combustion process can be considered to be increasingly CO 2 neutral. If coal is mixed with refuse or other waste materials, its combustion provides a route to the disposal of unwanted materials with the advantageous production of energy.
Biomass co-firing
There have been extensive research to increase the use of biomass, and one of the easiest ways of introducing this technology is by co-firing with coal in existing coal installations. A similar approach can also be taken with the disposal of waste, especially domestic refuse. The combustion of biomass therefore also parallels that of coal in many respects. The first step involves devolatilization similar to that of coal.
Namely: Biomass volatiles + char
In this reaction volatiles have a composition controlled by the biomass composition, the heating rate, and the final temperature. A typical biomass will have cellulose linked via oxygen bands; hence the high oxygen content in biomass fuels. Many biomass materials contain mainly carbon and some hydrocarbons; consequently, the composition of the volatiles is dominated by the production of CO, some hydrocarbons, and a small amount of tar. The char itself has reactivity very similar to coal char and has enhanced catalytic reactivity at low temperatures due to the metallic content of Na and K. For the mixtures of biomass and coal, the initial components devolailize and their chars burn independently. The volatiles mix, however, and the calorific value of this mixture and resultant flame temperature is very much a function of the composition of the components; the combined flame temperature is fed back to the initial chemical steps and consequently there is a very significant synergistic interaction. The subsequent rates of burn out of the chars are determined by their individual reactivity (and combined temperature) and generally biomass chars burn out more rapidly than coal chars.
Waste co-firing
The types of wastes suitable for co-firing include biomass waste, municipal solid waste, and automotive tires. The comparison is variable but has a calorific value between 10-20 MJ/kg. When the waste is taken from a controlled source, e.g., waste paper, with a constant calorific value, then the process of co-firing is simplified. In the other extreme, relatively small amounts of certain toxic wastes can be co-fired with coal in cement manufacture. The cement contains the trace elements in a generally satisfactory way although great care has to be used to ensure that it meets the required environmental emission standards.

Thursday, September 23, 2010

BIOFUELS FOR TRANSPORT SECTOR

Hydrocarbon fuels - also called fossil fuels - have been the main source of energy for the transportation and other sectors for more than a century. However, their rapidly increasing consumption and consequent depletion of reserves clearly show that the end of the ‘Fossil fuel age’ is not very far off. Besides, these fuels are the chief contributors to urban air pollution and a major source of green house gases - considered to be the prime cause behind the global climate change.
Biofuels are renewable hence they can supplement hydrocarbon fuels, assist in their conservation, reduce GHGs as well as mitigate their adverse effects on the climate resulting from global warming. The term biofuels is usually intended to imply fuels sourced from biomass that are used for transportation purposes.
Biofuel include methane, producer gas, alcohols, esters and other chemicals made from cellulose biomass. Biofuels such as bio-ethanol and biodiesel have their own specific advantages.
Bio-ethanol, produced from substrates containing sugar, starches and cellulosic biomass, is an established oxygenate and transport fuel with many advantages:O It is an octane boosterO Being an oxygenate, it improves the combustion characteristics of gasolineO Reduces harmful emissions such as carbon monoxide, hydrocarbons and particulate matterO Readily blends with gasolineO Readily biodegradable, while a oxygenate such as MTBE is not
Biodiesel is produced mainly from vegetable oils and fats. Biodiesel, is commercially available in several countries from the esterification of vegetable oils including rape seed, soybean, sun flower and Jatropha oils as well as from tallow and waste cooking oils. O It can be used for greening waste landsO It is produced using a proven and low-capital-cost technology, hence can be readily implementedO It is biodegradable, non-toxic and free from sulfur.O It has properties that help reduce carbon monoxide, hydrocarbons, particulate matter and O It readily blends with diesel
Biofuels offer many benefits. They are beneficial for the environment because they add fewer emissions to the atmosphere than petroleum fuels on a per kilometer traveled basis, and they often utilize waste biomass resources that currently have no value and require disposal. Unlike petroleum, which is a non renewable natural resource, biofuels are renewable and inexhaustible sources of fuel, assuming the feedstock is produced in a sustainable fashion. Where energy crops are grown domestically, or other biomass sources are readily available for conversion, biofuels can reduce a country’s dependence on the vagaries of imported oil price fluctuations and uncertain supplies. The use of biofuels could therefore help to strengthen the energy security and boost a nation’s economy should crude oil prices reach and maintain levels above around $50/barrel.
All petroleum-derived fuels suitable for transport vehicles are compounds containing predominantly carbon and hydrogen atoms. Other constituent elements generally regarded as undesirable contaminants such as tetraethyl lead have been added in the past to modify fuel properties so as to reduce the tendency of the fuel to ‘knock’ during combustion in an internal combustion engine. Other chemical additives such as nitro methane have been added to specialty fuels to improve power output.
Liquid biofuels differ chemically from fossil fuels in that they contain oxygen in addition to the carbon and hydrogen atoms. As with fossil fuels, they may also contain other elements, notably nitrogen and once again this is generally regarded as an undesirable impurity.
For biofuels there is some discrepancy between their specifications and the measured octane or cetane number since the tests were originally developed for hydrocarbon fuels. A direct comparison between the octane and cetane numbers for fossil fuels and biofuels may therefore be misleading when compared in terms of engine performance. However, the measures can be used indicatively to show the suitability of the fuels for various applications.
Bioethanol and biodiesel are the two most common types of biofuel currently used around the world. This is due to good availability of suitable feed stocks, a relatively good understanding of conversion technologies and the opportunity for practical implementation by being able to blend the biofuels with petroleum-based gasoline or diesel.
The potential for biomass-derived products as lubricants is also gaining interest. Good varieties of oil seed rape have been bred for the good lubricity characteristics of the oils and have long been used in aircraft. They are also biodegradable, have low toxicity and therefore tend to be more environmentally acceptable than mineral oil, which can cause adverse effects on soils and plants when poorly disposed of.
With rising world prices of crude oil and petroleum products and increasing dependence on imports, developing countries is becoming more and more vulnerable in the matter of energy security. Biofuels will mitigate this vulnerability and other adverse effects of use of fossil fuels. In addition, harnessing of large areas of arable land resources for plantation of suitable energy crops will promote sustainable development and employment, mainly in rural areas.

BIOMASS AND WASTE CONVERSION TECHNOLOGIES

The once abundant conventional sources of energy like coal and oil are shrinking. Their escalating costs, coupled with problems of pollution, have necessitated a fresh look at alternatives. One such alternative is biomass. The term 'biomass' includes all plant life, trees, agricultural residues, bush, grass, algae and can be extended to livestock droppings which, of course, are derived from plants. Biomass may be obtained from forests in a planned or unplanned fashion or from agricultural lands. The entire organic content of biomass can be converted into usable forms of energy. The most obvious example is firewood, one of the most widely used fuels in the developing countries. Biomass potential Every year, plants convert about 200 billion tones of carbon into terrestrial and aquatic biomass through photosynthesis. The equivalent of the products of synthesis is 3000 billion giga joules. This is about 10 times the total energy being presently consumed in the world annually. One seventh of the world's total energy comes from biomass and this huge and potentially renewable resource is still left largely untapped. Potentially, organic residues can be utilized for a variety of purposes - fuel, fertilizer, feed, building materials, industrial chemicals and other products, medicinal and pharmaceutical formulations. keeping in view the importance of energy supply on decentralized basis for agro-industrial processing and agriculture, the primary residues need to be used as a source of energy and the secondary and tertiary leftovers for other purposes. Complete recycling will also help in reducing pollution resulting from biodegradation of organic materials. Therefore, the main objectives of residue management are two-fold: (i) use of residues as a source of energy and materials; and (ii) minimization of environmental pollution resulting from inefficient utilization. Biomass utilization for many major applications calls for its conversion into an adaptable fuel as a first step. The utilization of biomass as a source of energy involves thermo chemical or biochemical conversion. It can be used either by direct combustion in boilers, furnaces, cooking stoves, etc. or its utilization via gasification by thermo chemical or biochemical routes. For biomass to be able to substitute or supplement conventional fossil fuels, gasification is more appropriate. Biochemical conversion of biomass The products of biochemical conversion mainly include biogas from animal dung, sewage, and liquid fuel from fermentable sugars. Animal dung and agro-residues Anaerobic fermentation is a method of biochemical conversion of low lignin biomass in the presence of adequate moisture to produce methane rich gas called biogas. The calorific value of gas containing 60% of methane is 22 MJm-3. Cattle dung and large number of other agro-residues have been found suitable for anaerobic digestion in biogas plant. The biogas produced is a clean fuel for domestic cooking. Besides, it is used for illumination when burnt in silk mantle. It is also used as fuel for substantial replacement of diesel in engines for motive power and generating electricity. Biogas plants mitigate the drudgery of rural women, reducing the pressure on forest and recycling human waste by linking toilets with biogas plants, thereby improving sanitation in rural areas. Liquid waste (sewage) In recent years, increased urbanization in developing countries has given rise to a phenomenal increase in the quantity of sewage. Indiscriminate disposal of this wastewater results in pollution of ground water river systems, estuaries, lakes and land. The waste water can be used for the production of sewage gas which essentially consists of methane and CO2 with traces of hydrogen, nitrogen and hydrogen sulphide. It has relatively low calorific value which is more than that of gobar gas. It can successfully be used in diesel engine since its octane rating (110) is same as that of gobar gas. The presence of CO2 lowers the calorific value but increases the knock resistance about methane. It is estimated that the quantity of biogas generated per day by a sewage treatment plant is approximately 0.35 cft per capita of city's population. For example, it is calculated that a sewage treatment plant generating 5 million cft per day can yield energy equivalent to nearly 20 million litres of petrol per day. Collection, storage and utilization of sewage gas are economically justified only when the treatment works are large enough. The whole system has to be kept under pressure to avoid the formation of explosive mixture of gas and air. The gas becomes violently explosive in mixture of 1 vol. of gas to between 5-14 vols. of air, and at higher dilutions, gas burns freely. Also, the gas should be passed through scrubbers to remove unwanted constituents viz. CO2, H2S and water vapour. Fermentable sugars The use of biomass in alcohol manufacture is not a new discovery. In the 1930's and during the second world war, many countries converted waste agricultural products to alcohol for use in automobiles, as 10-15% blends with gasoline or as the entire fuel. Traditionally, alcohol for industrial use is manufactured from molasses. Grains, excess grapes or other fruits, potatoes, starchy roots like cassava, mahua flowers and palm juice may be used depending on their value in relation to human and animal foodstuffs. In countries like Sweden, Finland and Canada, which have flourishing pulp industries, the sulphite liquor, with its content of 2-3% of fermentable sugars constitutes a suitable raw material for the production of alcohol. In recent times, Brazil has been converting sugarcane, directly into alcohol and the produces from cane and cassava about 2-8 billion gallons of alcohol. The good deal of research work has been carried out in developing countries on the enzymatic production of ethanol from cellulose hydrolysate in batch and continuous systems employing free cells, recycled cells and also immobilized cells. A yeast strain which is tolerant to high concentrations of glucose and ethanol was also developed. The new technique of fixing yeast cells on an inert support and using it in continuous production of ethanol at various dilution rates has also been developed. It has been applied successfully to both biogas hydrolysis and cane molasses. Other studies include the use of thermo-tolerant yeasts and bacterial species. The cell recycle system has been run with 530 and 300 litre reactors and is ready to be scaled up; this technique has steady operational stability of nearby 400 hours, while the immobilized system has been run for more than 75 days without any loss of activity . The utilization of alternate fuels like ethanol, methanol and biogas as substitutes to petrol, diesel and kerosene for vehicular and stationary combustion engines has been in progress in the various Engines Laboratories in developing countries. After extensive trials, an' optimum ' blend has been perfected which gives improved engine performance (6-8% more power), lesser consumption (3-5%), lesser exhaust emission (10-30%, exhaust HC and CO), reduced carbon deposit and cooler engine operation as compared to that obtained with gasoline. Thermochemical conversion of biomass The products of thermo chemical conversion include combustible gas and a variety of chemicals besides energy from feed stocks by the action of heat. Fuel wood and crop residuesThe rural household sector accounts for nearly 75% of total energy consumption. About 90% of this energy is consumed for cooking activities alone. Fuel wood, crop residues and animal residues meet an overwhelming proportion of rural energy demand providing 85-90% of the household sector energy. Surplus biomass from industries The other important application of thermo-chemical combustion of biomass surplus is for power generation through optimum co-generation for surplus power from biomass produced in sugar mills, paper mills, rice mill, etc. and biomass combustion based power generation. Pyrolysis is essentially the burning of organic matter in the absence of air at temperature 400- 700° C. Although it is an endothermic process, yet it yields a number of hydrocarbon gases and liquids such as carbon monoxide, methane, butane, wood tar and a variety of other chemicals which have very high energy content. Gasification by contrast is carried out at much higher temperatures (1000-1100° C) by blowing a jet of air or oxygen into a fire zone at the bottom. Gasification yields combustible gas useful for running engines producing heat and even electricity. Urban waste Incineration became popular in the beginning but the huge volume of useless waste gas and fine ash along with the liberation of highly noxious and corrosive chloride, nitride and sulphurous gas made this system very costly due to the operation of pollution control standards. Physical sorting was another alternative which came into vogue. It divides the garbage into three fractions: the bulk which consists of vegetable wastes and inorganic matter like clay, earth, bones and the like are converted into compost for use in vegetables, fruit trees and other field crops. The second fraction consists of paper and plastics. These are shredded, dried and pressed into briquettes or pellets which have the same heating value as wood or a medium grade coal. This Refuse Derived Fuels (RDF) is finding a ready market in Europe for industrial and even domestic use. The third fraction consists of mainly scrap metals, used batteries, some heavy plastic products, stones and the like. These are separated by magnetic and metal separators. The energy content in the garbage, particularly in the RDF is only of marginal importance therefore, this practice has remained only on social grounds due to savings of land, reduction in the garbage transport cost and an almost complete absence of environmental pollution. Oil crisis during 1979 gave new impetus to technologies like pyrolysis and gasification of urban waste. Methanol production rather than power from fuel gases generated by pyrolysis or gasification can change the economics of the process radically. The energy that can be recovered from garbage may be of marginal relevance to the rich nations, but it is of central, even pivotal importance to the poor nations. According to an estimate if the garbage generated by a city of 3500 tones a day, is gasified or pyrolysed, it will, on the basis of its calorific value and the energy recovery efficiency, yield around 18,000 tones of methanol a year. Industrial and agro-industrial waste Many industries such as tannery, sago and other units discharge effluents which cause environmental pollution. Such of these effluents which are biodegradable can be converted to energy besides mitigating pollution. For example biogas can be extracted from effluents and the thermal needs of the factory and even power can be producing to meet the electrical requirement of the units. As detailed above there is now a renewed interest in biomass as a significant energy source for a wider range of reasons, such as concern over the Greenhouse effect, energy security and socio-economic benefits.

Tuesday, September 21, 2010

COMMERCIALISATION OF BIOMASS GASIFIERS



Rapid Industrialization necessitated the supply of various energy sources to increase many folds. The obvious choice is fossil fuels and their excessive utilization brought ecological imbalance by polluting the environment. The ill effects due to excessive use of fossil fuels are being felt all over the world. It is time that the energy needs be met from Environmental friendly sources. One of the main sources is energy from Biomass. By gasification of Biomass, a convenient, cost effective and environmental friendly gaseous energy can be formed which meet the energy can needs have advanced societies, be it for engine running or industrial burning. The important fact is biomass is renewable as it can be grown. Biomass cultivation gives rural employment as it is an agriproduce. About 2000 hectors of waste land can provide enough Biomass to generate 3 MW of power besides supporting energy needs of village of 150 families. A 1000 kgs of Biomass can be processed to yield enough gas which is equivalent to 200 litres of oil or 380 Cubic Meters of Natural gas or 15 cylinders of LPG. In addition to solid woody Biomass, specific gasifiers work well with loose biomass like Rice Husk, Groundnut Husk etc. Gasification In this process, the Biomass is burnt under controlled conditions in a reactor Called Gasifier and the products of combustion are converted into a gaseous fuel called “Producer Gas". The Hot gas laden with tarry and dusty particles will be cooled and filtered in case of Engine application or directly burnt in a specially designed burner for heating purpose or hot air generation. In case of Engine application, either dual fuel diesel engines can be used to save more than 65% of diese1 oil or it can be fed to a specifically designed spark Ignition Engines running on 100% gas. In case of heating application, the flame Intensity can be Increased or decreased similar to gaseous fuel.
Salient Features of Biomass Gasifiers
1) High Conversion efficiency, 2) Clean environment compared to direct burning of Biomass, 3) Flame control is Convenient and easy, 4) Flame temperature up to 1000C can be achieved, 5) Positive environmental impact, 6) Saving of more than 65% Diesel Oil in case of Dual Fuel Diesel application, 7) Economic Hot Air Generation and 8) Negligible Carbon Dioxide emission.
Operational Economics
1) Capital Investment is low. Around 300 U.S.Dollars per KW in case of power mode and 100 US Dollars per KW in case of Heating Mode.
2) Very small project gestation period (it can be as low as three months).
3) Economical running when compared to fossil fuels.
4) Attractive pay back periods. In areas where biomass is available at nominal cost collection charges are to be incurred and in such cases the payback period will be less than 12 months.
The Gasifier technology has crossed the R & D Stage and Demo stage. Slowly awareness is coming in the users of fossil fuel based energy systems to go for Gasifier based systems. Still these prospective users are little bit hesitant to go for Gasifier based energy systems as not many such systems are in operation and very few proven manufacturers are available. Few prospective uses can be in Rice Mills, processing industries, Spinning Mills, Chemical Industries, Tribal School Hostels, Central Prisons and Sub Jails for Power Generation and for Thermal Applications.